These were the most difficult to build, design, and make functional.Īdd Tip Ask Question Comment Download Step 6: Final Electronics and Details. Once all the pieces are measured and cut, the body parts get assembled one, by one.įor the chest and back parts, I reinforced the structure using thick wire that was easy to bend and form into the inside of the foam, and still keep its shape, and gave it more structure.Īdd Tip Ask Question Comment Download Step 4: Paint and Detail Beginnings.Īll leds, and electronic servos were powered by a few 9v batteries. Needless to say, it was very time consuming, but worth it in the end. The downside was that painting it on left a lot of work for sanding, and then I had to apply 8-10 coats per part, just to get it to a nice thickness that i wanted. Next, I used a two part cast called smooth on 65D, and painted it on the outside of the helmet to give it a smooth, hardened look. I used hot glue to adhere the parts together, which was also nice and easy. It was easier to work with, and took less time than a previous fiberglass build. Iron Man Hand Plate Pepakura Foam Files Download Step 1Īdd Tip Ask Question Comment Download Step 2: Making the Helmet I decided to build this costume out of Foam.
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